Your Partner in Packaging
BCI Packaging offers a wide range of contract packaging solutions designed to meet the specific needs of your business’s operations. Whether you’re launching a new product or scaling an existing line, our services cover everything from simple poly bagging to shrink wrapping and labeling. With experienced team members, automated systems, and unparalleled industry expertise, we’re the go-to contract packaging partner of businesses across the St. Louis area.
Our Contract Packaging Solutions
Canister Filling
Canister packaging offers enhanced protection and a clean, professional presentation, making it an excellent choice for solid, non-food products. We can fill containers manually or with automated equipment, depending on your volume and product type. After weight-based portioning, each canister is sealed, labeled using fully automated systems, and can be finished with optional tamper-evident (TEP) banding for added security.
Club Packs
Club packs are a convenient, retail-ready solution designed for direct-to-pallet product display. They are a popular choice for major warehouse retailers like Sam’s Club and Costco. Products are first arranged in an intermediate tray, stacked onto a pallet, and then secured with cornerboards and a protective cardboard lid. Once wrapped, the entire pallet becomes a sturdy, shippable unit that’s shelf-ready.
Fin Sealing
Fin sealing is a highly efficient and cost-effective barrier wrap solution, especially suited for high-volume production runs. This packaging method uses barrier film to fully enclose a flat or shaped product, forming crimped seals on each end and a continuous, fin-like seal along the back. Fin seals offer excellent protection, product integrity, and shelf appeal, making them ideal for a wide range of applications.
Labeling
Our labeling services are designed to meet a wide range of packaging needs with both accuracy and flexibility. Whether you’re applying labels for the first time, correcting packaging errors, or removing labels, our team delivers reliable results using both hand and machine methods. We support a variety of packaging formats, such as bottles, cans, cartons, and multi-packs. Our capabilities also include panel labels, shrink labels, UPCs, safety seals, and custom over-labels.
Poly Bagging
From retail packaging to industrial shipments, poly bagging is a versatile solution for bundling products securely and efficiently. Items are hand-inserted into poly or polypropylene bags, then heat-sealed for optimal protection and visibility. We accommodate any bag size or thickness to meet client specifications. Each unit is carefully weighed and inspected, with hourly quality checks guaranteeing consistent accuracy and high production standards.
Pouch Sealing
Our industry-leading Doboy™ equipment allows us to efficiently fill and seal stand-up pouches that enhance your product’s shelf appeal. These durable, often-gusseted pouches are ideal for a wide range of items and provide both function and visual impact. Each pouch is sealed to your exact specifications for weight and quantity, ensuring consistency, quality, and a professional presentation.
TEP & Shrink Banding
Tamper-evident banding (TEP) is an affordable and effective solution for securing caps, lids, and closures while enhancing product safety. Using automated equipment, we custom-cut and shrink bands directly onto containers for a snug, professional fit. We also offer hand-applied shrink bands, perfect for bundling two items together, providing flexibility for a variety of packaging needs.
Steam Shrink Sleeving
Steam shrink sleeving is the preferred choice for full-body packaging on contoured or uniquely shaped containers, offering unmatched precision and visual appeal. BCI Packaging’s Aesus™ steam shrink tunnel delivers consistent, distortion-free results that set the standard in contract packaging. Compared to dry heat methods, steam provides the gentlest, most even heat distribution, ideal for maintaining label integrity and clarity.
Shrink Wrapping
Shrink wrapping is a dependable, budget-friendly solution for protecting products or bundling them for retail. BCI Packaging’s high-speed Texwrap™ equipment uses top-quality transparent film for a clean, professional finish. We offer flexible labeling options — both inside and outside the wrap — and customized pack-outs, including boxes, retail displays, and club store pallets, to meet your exact presentation needs.
